Production Department at TUE11 Sports
Our meticulous and client-focused sampling process ensures every detail is perfected before bulk production begins, fostering trust, efficiency, and product excellence.
Our production strategy revolves around four core principles: Precision, Efficiency, Customization, and Sustainability.
Advanced Production Planning
Forecast-Driven Scheduling: Utilizing AI and data analytics to predict seasonal demand and streamline operations.
Agility in Execution: Rapid prototyping and scalable production lines to cater to both bulk orders and limited-edition collections.
Advanced Production Planning
Forecast-Driven Scheduling: Utilizing AI and data analytics to predict seasonal demand and streamline operations.
Agility in Execution: Rapid prototyping and scalable production lines to cater to both bulk orders and limited-edition collections.
Material Expertise and Sourcing
- Polyester Spandex Blends: Ensuring stretchability and durability for activewear.
- Organic Cotton and Recycled Fabrics: Aligning with sustainable goals.
- Specialty Materials: Anti-microbial, moisture-wicking, and UV-resistant textiles.
Material Expertise and Sourcing
- Polyester Spandex Blends: Ensuring stretchability and durability for activewear.
- Organic Cotton and Recycled Fabrics: Aligning with sustainable goals.
- Specialty Materials: Anti-microbial, moisture-wicking, and UV-resistant textiles.
Prototyping & Product Development
3D Virtual Sampling: Reducing waste and development time by visualizing designs digitally before physical samples are produced.
Performance Evaluation: Laboratory and field tests to assess durability under extreme conditions.
Prototyping & Product Development
3D Virtual Sampling: Reducing waste and development time by visualizing designs digitally before physical samples are produced.
Performance Evaluation: Laboratory and field tests to assess durability under extreme conditions.
Manufacturing Excellence
- State-of-the-Art Facilities
- Automated Cutting Systems: Precision-driven fabric cutting for consistent sizing and reduced waste.
- Specialized Stitching Units: High-speed machinery for advanced seam techniques like flatlock stitching for athletic wear.
- Custom Printing Technologies: Sublimation for high-definition, full-color prints, heat transfer, and embroidery for premium branding solutions.
- Customization Services
- Team Kits: Custom-designed uniforms with personalized names, numbers, and logos.
- Corporate Branding: Co-branded merchandise for global sports brands and retail partners.
- On-Demand Manufacturing: Small-batch, fast-turnaround production for unique projects.
- End-to-End Quality Assurance (QA)
- Comprehensive Quality Checks: Raw material inspections, in-line production audits, and pre-shipment approvals.
- Certifications: ISO 9001 for quality management and OEKO-TEX Standard 100 for non-toxic textiles.
Eco-Friendly Production
Our commitment to sustainability starts with utilizing recycled inputs, such as fabrics made from post-consumer waste like PET bottles. Additionally, we employ waterless dyeing techniques that significantly minimize water consumption, ensuring a more environmentally responsible production process.
Carbon Footprint Reduction
To address climate change, we are transitioning to solar-powered manufacturing units, reducing dependency on non-renewable energy sources. Furthermore, we optimize transportation logistics to minimize emissions, contributing to a lower overall carbon footprint.
Circular Fashion
We embrace the principles of circular fashion by implementing take-back programs that allow customers to return old products. These items are then recycled and repurposed, promoting a more sustainable lifecycle for our products.
- Digital Transformation
- ERP Solutions: Real-time tracking of production processes for efficiency and transparency.
- AI Integration: Predictive analytics for inventory management and defect detection.
- Smart Manufacturing
- IoT-enabled machinery: Precision monitoring and predictive maintenance.
- Advanced robotic systems: For fabric handling and stitching.
- R&D for Innovation
- Continuous research: Into new fabrics, including graphene-enhanced textiles for thermoregulation.
- Collaboration with material science firms: To integrate performance-enhancing technologies.
Collaboration with Industry-Leading Brands
- TUE11 Sports works with international sportswear giants, offering private-label manufacturing and collaborative design projects.
- Expertise in catering to diverse markets, including:
- Professional Sports Teams: Custom uniforms and gear for global tournaments.
- Retail Chains: Mass production of branded activewear collections.
- E-commerce Startups: Low MOQ (Minimum Order Quantity) solutions with scalable options.
Sampling costs generally range from 3 to 5 times the garment price, reflecting the investment in prototyping and refinement. For long-term clients, we offer cost negotiations based on mutual business relationships and volume commitments.
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Speed to Market: Our agile production cycles enable us to deliver products within tight deadlines, meeting the demands of fast-paced markets. Additionally, the strategic location of our manufacturing hubs facilitates faster global shipping, ensuring efficiency and reliability in supply chain operations.
Customer-Centric Approach: We prioritize client satisfaction by assigning dedicated account managers to oversee and tailor production requirements for each client. This personalized approach allows us to deliver tailored solutions for niche needs, including high-performance sportswear and luxury athleisure collections.