Production Department

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Driving Excellence, Innovation, and Sustainability in Sportswear Manufacturing

Production Department at TUE11 Sports

The Production Department at TUE11 Sportsis a fully integrated division that ensures every garment embodies our commitment to premium quality, cutting-edge technology, and market-leading performance. By combining innovative processes with sustainability-focused practices, our team delivers world-class sportswear designed to empower athletes and enthusiasts globally.

Our meticulous and client-focused sampling process ensures every detail is perfected before bulk production begins, fostering trust, efficiency, and product excellence.

Strategic Production Framework

Our production strategy revolves around four core principles: Precision, Efficiency, Customization, and Sustainability.

Advanced Production Planning

Capacity Utilization: Maximizing productivity through real-time capacity monitoring and workload distribution across facilities.

Forecast-Driven Scheduling: Utilizing AI and data analytics to predict seasonal demand and streamline operations.

Agility in Execution: Rapid prototyping and scalable production lines to cater to both bulk orders and limited-edition collections.


Advanced Production Planning

Capacity Utilization: Maximizing productivity through real-time capacity monitoring and workload distribution across facilities.

Forecast-Driven Scheduling: Utilizing AI and data analytics to predict seasonal demand and streamline operations.

Agility in Execution: Rapid prototyping and scalable production lines to cater to both bulk orders and limited-edition collections.


Material Expertise and Sourcing

Partnering with certified global suppliers for high-performance fabrics like:
  1. Polyester Spandex Blends: Ensuring stretchability and durability for activewear.
  2. Organic Cotton and Recycled Fabrics: Aligning with sustainable goals.
  3. Specialty Materials: Anti-microbial, moisture-wicking, and UV-resistant textiles.
Emphasis on traceable supply chains to guarantee ethical sourcing practices.

Material Expertise and Sourcing

Partnering with certified global suppliers for high-performance fabrics like:
  1. Polyester Spandex Blends: Ensuring stretchability and durability for activewear.
  2. Organic Cotton and Recycled Fabrics: Aligning with sustainable goals.
  3. Specialty Materials: Anti-microbial, moisture-wicking, and UV-resistant textiles.
Emphasis on traceable supply chains to guarantee ethical sourcing practices.

Prototyping & Product Development

Collaborative Design Testing: Engaging with professional athletes to refine fit, functionality, and aesthetics.

3D Virtual Sampling: Reducing waste and development time by visualizing designs digitally before physical samples are produced.

Performance Evaluation: Laboratory and field tests to assess durability under extreme conditions.

Prototyping & Product Development

Collaborative Design Testing: Engaging with professional athletes to refine fit, functionality, and aesthetics.

3D Virtual Sampling: Reducing waste and development time by visualizing designs digitally before physical samples are produced.

Performance Evaluation: Laboratory and field tests to assess durability under extreme conditions.

Manufacturing Excellence

  1. State-of-the-Art Facilities
    • Automated Cutting Systems: Precision-driven fabric cutting for consistent sizing and reduced waste.
    • Specialized Stitching Units: High-speed machinery for advanced seam techniques like flatlock stitching for athletic wear.
    • Custom Printing Technologies: Sublimation for high-definition, full-color prints, heat transfer, and embroidery for premium branding solutions.
  2. Customization Services
    • Team Kits: Custom-designed uniforms with personalized names, numbers, and logos.
    • Corporate Branding: Co-branded merchandise for global sports brands and retail partners.
    • On-Demand Manufacturing: Small-batch, fast-turnaround production for unique projects.
  3. End-to-End Quality Assurance (QA)
    • Comprehensive Quality Checks: Raw material inspections, in-line production audits, and pre-shipment approvals.
    • Certifications: ISO 9001 for quality management and OEKO-TEX Standard 100 for non-toxic textiles.
Sustainability Initiatives

Eco-Friendly Production

Our commitment to sustainability starts with utilizing recycled inputs, such as fabrics made from post-consumer waste like PET bottles. Additionally, we employ waterless dyeing techniques that significantly minimize water consumption, ensuring a more environmentally responsible production process.

Carbon Footprint Reduction

To address climate change, we are transitioning to solar-powered manufacturing units, reducing dependency on non-renewable energy sources. Furthermore, we optimize transportation logistics to minimize emissions, contributing to a lower overall carbon footprint.

Circular Fashion

We embrace the principles of circular fashion by implementing take-back programs that allow customers to return old products. These items are then recycled and repurposed, promoting a more sustainable lifecycle for our products.

Technological Edge

  1. Digital Transformation
    • ERP Solutions: Real-time tracking of production processes for efficiency and transparency.
    • AI Integration: Predictive analytics for inventory management and defect detection.
  2. Smart Manufacturing
    • IoT-enabled machinery: Precision monitoring and predictive maintenance.
    • Advanced robotic systems: For fabric handling and stitching.
  3. R&D for Innovation
    • Continuous research: Into new fabrics, including graphene-enhanced textiles for thermoregulation.
    • Collaboration with material science firms: To integrate performance-enhancing technologies.

Collaboration with Industry-Leading Brands

  1. TUE11 Sports works with international sportswear giants, offering private-label manufacturing and collaborative design projects.
  2. Expertise in catering to diverse markets, including:
    • Professional Sports Teams: Custom uniforms and gear for global tournaments.
    • Retail Chains: Mass production of branded activewear collections.
    • E-commerce Startups: Low MOQ (Minimum Order Quantity) solutions with scalable options.
Sampling Costs

Sampling costs generally range from 3 to 5 times the garment price, reflecting the investment in prototyping and refinement. For long-term clients, we offer cost negotiations based on mutual business relationships and volume commitments.

Competitive Advantages

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Your trusted partner in high-quality apparel manufacturing and design. Established with a vision to redefine excellence in the fashion and textile industry, we are a dynamic company dedicated to helping brands, businesses, and retailers worldwide create exceptional products that inspire and delight.

Address Circular Road, Sialkot, Pakistan